Identifying failure modes in an oil refinery process unit
Alkylation increases the high-octane outputs of an oil refinery to enhance the value of gasoline products. Alkylation reactions are catalysed by strong acids, hydrofluoric acid (HF) in this case. The dual hazards of flammable hydrocarbons and HF mean ensuring safety is more challenging in HF Alkylation units than in a refinery in general. We used Failure Modes, Effects and Criticality Analysis (FMECA) to help a refinery identify hazardous failure modes in its HF alkylation unit and agree priorities for attention.
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